New EnviroValve Design Reviewed by IJFP Reduces Hazards Relating to Catastrophic Line Breaks and Offers Greater System Protection
Released on: September 22, 2008, 4:58 pm
Press Release Author: Donald M. Loper / SmartFlow Technologies, LLC.
Industry: Construction
Press Release Summary: The EnviroValve can withstand normal pressure surges without premature tripping and provides a more reliable and cost effective solution than a low level reservoir switch in preventing high pressure hydraulic fluid from escaping into the atmosphere. Designed by SmartFlow Technologies, LLC, using a patent-pending modified spool and chamber design, the EnviroValve reduces the hazards, environmental contamination and related injuries caused by catastrophic line ruptures or hose breaks.
Press Release Body: Milwaukee, WI, September 23, 2008 -- Testing data gathered by the Milwaukee School of Engineering (MSOE) indicates that the EnviroValve may be one of the most revolutionary valve designs of the 21st Century. In a recent peer reviewed article published by the prestigious International Journal of Fluid Power (IJFP- Vol 9, Number 2, Aug 2008), the practicality of a non-electronic valve which can be placed upstream to protect the full hydraulic system and sub-systems is far reaching. Whereas, velocity fuses or load-locking valves are placed on cylinders to protect the load from free-falling, the EnviroValve is placed upstream, after the pump, to stop high pressure fluid from escaping into the atmosphere in the event of a catastrophic line rupture or hose break.
"Catastrophic hose breaks or line ruptures, that occur in the field, cause extreme hazards to the equipment, equipment operators, work crews and the environment," states Dr. Medhat Bahr Khalil, Engineering Professor for Fluid Power and Motion at the Milwaukee School of Engineering (MSOE). Khalil, who co-authored the article, "Hydraulic System Protection Against Catastrophic Line Failure Using Newly Developed Safety Valve," published in the IJFP, emphasizes that, "Sadly, we can fairly say that, up to now, there has been no cost effective solution introduced to the industry to resolve this hazard."
The EnviroValve may be the only valve available to address the issues that have existed in the fluid power industry since the very beginning. "Injuries caused by catastrophic line ruptures, hose replacement costs, equipment damage, fires, downtime, expenses related to environmental clean up and expensive oil replacement have just been a way of life," states Donald M. Loper, President of SmartFlow Technologies, LLC. "We believe that our EnviroValve can successfully reduce all of these known hazards and expenses with a minimal cost to the companies that opt to retrofit our valve," emphasizes Loper.
"Our primary objective is to provide a viable, cost-effective solution to the end-users, that, with time, will experience substantial costs associated with environmental contamination, expensive oil replacement and pump damage. I believe these costs are preventable with the EnviroValve," states Loper, who anticipates that manufactures will realize that it is in their best interest to design their systems around this new valve technology.
Loper states that he has received inquires from customers all over the world asking if the EnviroValve could be customized and retro-fitted to their equipment. “Our focus it to provide a valve that is a cost-effective solution for the end-user," states Loper. "If line ruptures could be prevented, the expense relating to fluid replacement could be shifted elsewhere. Cheaper hydraulic fluid could be replaced with fluid that is higher in viscosity and offers better performance. Therefore, with this cost shift, hydraulic equipment could be kept in top shape and in service longer,” explains Loper.
One industry that does seem to be interested in minimizing the risks and liability related to environmental contamination and equipment damage is the insurance industry. "I have received numerous calls from customers who have informed me that their insurance carrier is requiring them to put preventative systems in place that can reduce their risk, exposure and liability," claims Loper.
Although safety should be the first and foremost priority, it is difficult to tell, at this point, which group, the environmental activists or the insurance industry will have a greater influence in prompting manufacturers to incorporate the EnviroValve into new system designs.
Loper, who has used his own resources to develop the EnviroValve is taking a more pro-active approach. "We have developed technology that is superior to the other technologies that are currently on the market,” emphasizes Loper. "I am confident that there is a huge market for this technology," emphasizes Loper, who believes the EnviroValve has its place in the multi-billion dollar valve industry.
In addition to the fluid power industry, the EnviroValve could potentially have applications in other industries, for example, hydro power, pneumatic, oil and natural gas. "Thus far, most of our research and development has been focused on hydraulics," states Loper. "We have received numerous inquires from potential customers who have asked us if we plan to develop our EnviroValve for other industries. Unfortunately, we just don't have the time or resources to develop the valve for other markets right now," emphasizes Loper, who states that he is open to establishing joint ventures with equipment and parts manufacturers and engineering teams for continued development of the EnviroValve for the fluid power industry and other markets.
SmartFlow Technologies, LLC is continuing to further develop the applications for the EnviroValve for both fixed and variable volume fluid power equipment. More information on SmartFlow Technologies, LLC, and the EnviroValve can be found on the company's web site.
Web Site: http://www.smartflowtechnologies.com
Contact Details: Donald M. Loper, President SmartFlow Technologies, LLC. 5801 West Brentwood Avenue Milwaukee, WI 53223 414-353-7614 don.loper@smartflowtechnologies.com